The Significance of Bentonite in Achieving Optimal Conditioning Design for EPB tunneling through rock mass Under Groundwater

Document Type : Research Paper

Authors

1 School of Geology, College of Science, University of Tehran, Tehran, Iran

2 DIATI, Politecnico di Torino, Turin, Italy

3 RahsazTarh Consulting Engineers, Tehran, Iran

4 Colorado School of Mines, Golden, Colorado, United States of America

Abstract

Earth pressure balancing (EPB) technology was initially developed for mechanized tunneling in soft soils rich in fines. Recently, it has been successfully applied in coarse-grained soils and even rock formations, reducing the need for slurry shield machines and overcoming challenges related to hydraulic transportation and separation plants. EPB tunnel boring machine (TBM) performance depends significantly on the proper conditioning of the excavated material, whether soil or rock, by adding appropriate additives to achieve the desired properties. However, varying geological conditions and excavated material characteristics present challenges, necessitating different conditioning strategies. This paper explores the role of bentonite in transforming excavated rock material into a suitable support medium, particularly in groundwater environments. The study employs slump tests and pressurized permeability cell tests (PPCT) to assess bentonite's effectiveness in improving the workability and permeability of conditioned mixtures. Results from 400 slump tests reveal that bentonite can convert loose, cohesionless material into a uniform plastic paste. However, accurately adding dry bentonite in a lab setting is challenging and nearly impossible during actual excavation. Conditioning with bentonite in pre-made suspension form mitigates issues related to powder handling, although the conditioned material still exhibits a relatively high unit weight. In 22 PPCT trials, bentonite-conditioned mixtures showed strong resistance to water pressure up to 5 bar. Notably, the mix becomes impermeable before fully transforming into a plastic paste. A statistical analysis of slump values led to the development of an empirical model demonstrating bentonite's performance in conditioning excavated rock material.

Keywords

Main Subjects


Article Title [Persian]

-

Afshani, A., Akagi, H. 2015. Artificial ground freezing application in shield tunneling. Japanese Geotechnical Society Special Publication 3: 71-75.
Anagnostou, G., Kovári, K. 1996. Face stability conditions with earth-pressure-balanced shields. Tunnelling and underground space technology 11: 165-173.
Babendererde, L. H. 1998. Developments in polymer application for soil conditioning in EPB-TBMs. Tunnels and Metropolises, Negro Jr. and Ferreira eds., Balkema, Rotterdam 2: 691-695.
Babendererde, T., Berner, T., Langmaack, L., and Göhringer, H. 2017a. EPB tunnelling in hard rock conditions and transition zones. In "World Tunnel Congress WTC". Norwegian Tunnelling Society NFF, Bergen, Norway Babendererde, T., Berner, T., Langmaack, L., and Göhringer, H. 2017b. EPB tunnelling in hard rock conditions and transition zones. In "Surface challenges – Underground solutions", Bergen, Norway.
Barton, N., Quadros, E. 2019. Understanding the need for pre-injection from permeability measurements: what is the connection? Journal of Rock Mechanics and Geotechnical Engineering 11: 576-597.
Bayati, M., Hamidi, J. K. 2017. A case study on TBM tunnelling in fault zones and lessons learned from ground improvement. Tunnelling and Underground Space Technology 63: 162-170.
Borio, L., Peila, D., Oggeri, C., and Pelizza, S. 2008. Characterization of soil conditioning for mechanized tunnelling. ltaly, IATTMED, 8.
Budach, C., Thewes, M. 2015. Application ranges of EPB shields in coarse ground based on laboratory research. Tunnelling and Underground Space Technology 50, 296-304.
Chao, X., Shuying, W., Xinyu, Y., Jiehong, S., and Junsheng, Y. 2015. Study on soil conditioning technology for an EPB shield in an argillaceous siltstone formation. Modern Tunnelling Technology 52, 165-170.
Clough, G. W., Schmidt, B. 1981. Chapter 8 - Design and Performance of Excavations and Tunnels in Soft Clay. Developments in Geotechnical Engineering, 20: 567-634.
Copur, H., Cinar, M., Okten, G., Bilgin, N. 2012. A case study on the methane explosion in the excavation chamber of an EPB-TBM and lessons learnt including some recent accidents. Tunnelling and underground space technology, 27: 159-167.
Firouzei, Y., Hassanpour, J., and Pourhashemi, S. 2019. Tunneling with a soft rock EPB machine in hard rock conditions, the experience of Tehran metro line 6 southern expansion sector. In "4th International Conference on Tunnel Boring Machines in Difficult Grounds. Denver, USA".
Firouzei, Y. H., Jafar, Peila, D. T. A., Sadesgh, Todaro, C. 2023. Evaluation of foam application in providing required conditioning for EPB hard rock TBMs. Geomechanics and Tunnelling 16.
Font-Capó, J., Vázquez-Suñé, E., Carrera, J., Martí, D., Carbonell, R., Pérez-Estaun, A. 2011. Groundwater inflow prediction in urban tunneling with a tunnel boring machine TBM. Engineering Geology, 121: 46-54.
Forsat, M., Taghipoor, M., and Palassi, M. 2022. 3D FEM model on the parameters’ influence of EPB- TBM on settlements of single and twin metro tunnels during construction. International Journal of Pavement Research and Technology, 15: 525-538.
Gong, Q., Yin, L., Ma, H., Zhao, J. 2016. TBM tunnelling under adverse geological conditions: an overview. Tunnelling and Underground Space Technology, 57: 4-17.
González, C., Arroyo, M., Gens, A. 2015a. Production, performance and maintenance time observations in mixed soil-rock EPB drives. In "Panamerican conference on soil mechanics and geotechnical engineering. Buenos Aires. Argentine", pp. 1-3.
González, C., Arroyo, M., Gens, A. 2015b. Wear and abrasivity: observations from EPB drives in mixed soft–rock sections. Geomechanics and Tunnelling 8: 258-264.
Herrenknecht, M. 1994. EPB or slurry machine: the choice. Tunnels and Tunnelling 26, 35-6.
Herrenknecht, M., Thewes, M., Budach, C. 2011. The development of earth pressure shields: from the beginning to the present. Geomechanics and Tunnelling, 4: 11-35. 198 Firouzei et al.
Hussaine, S. M., Mu, L. 2022. Intelligent Prediction of Maximum Ground Settlement Induced by EPB Shield Tunneling Using Automated Machine Learning Techniques. Mathematics 10: 4637.
Jiang, X., Zhang, Y., Zhang, Z., Bai, Y. 2021. Study on risks and countermeasures of shallow biogas during construction of metro tunnels by shield boring machine. Transportation research record 2675: 105-116.
Juneja, A., Hegde, A., Lee, F., Yeo, C. 2010. Centrifuge modelling of tunnel face reinforcement using forepoling. Tunnelling and Underground Space Technology, 25: 377-381.
Langmaack, L. 2000. Advanced technology of soil conditioning in EPB shield tunnelling. proceedings of North American tunneling, 2000: 525-542.
Langmaack, L., and Lee, K. F. 2016. Difficult ground conditions? Use the right chemicals! Chances– limits–requirements. Tunnelling and Underground Space Technology, 57: 112-121.
Li, S., Wan, Z., Zhao, S., Ma, P., Wang, M., Xiong, B. 2022. Soil conditioning tests on sandy soil for earth pressure balance shield tunneling and field applications. Tunnelling and Underground Space Technology 120: 104271.
Ma, H., Yin, L., Gong, Q., Wang, J. 2015. TBM tunneling in mixed-face ground: Problems and solutions. International Journal of Mining Science and Technology, 25: 641-647.
Marinos, V., Stoumpos, G., Papouli, D., and Papazachos, C. 2019. Selection of TBM and geotechnical assessment of a microtunnel in a difficult geological environment: a case of a natural gas pipeline beneath an active landslide Albania. Bulletin of Engineering Geology and the Environment, 78: 1795-1813.
Martinelli, D., Chieregato, A., Salazar, G. O., Peila, D., and Barbero, M. 2015. Conditioning of fractured rock masses for the excavation with EPB shields. In "13th ISRM International Congress of Rock Mechanics". OnePetro.
Marwan, A., Zhou, M.-M., Abdelrehim, M. Z., Meschke, G. 2016. Optimization of artificial ground freezing in tunneling in the presence of seepage flow. Computers and Geotechnics, 75: 112-125.
Merritt, A., Jefferis, S., Storry, R. 2021. Soil conditioning for EPB tunnelling in coarse grained soils based on laboratory model tests. In "Geotechnical Aspects of Underground Construction in Soft Ground", pp. 788-795. CRC Press.
Mooney, M. A., Wu, Y., Parikh, D., Mori, L. 2017. EPB granular soil conditioning under pressure. In "Geotechnical Aspects of Underground Construction in Soft Ground: Proceedings of the 9th International Symposium on Geotechnical Aspects of Underground Construction in Soft Grounds IS-São Paulo 2017, April 4-6, 2017, São Paulo, Brazil", pp. 33. CRC Press.
Peila, D., Oggeri, C., Borio, L. 2008. Influence of granulometry, time and temperature on soil conditioning for EPBS applications. In "Proceedings World Tunnel Congress", 2008: 22-24.
Peila, D., Oggeri, C., Borio, L. 2009. Using the slump test to assess the behavior of conditioned soil for EPB tunneling. Environmental & Engineering Geoscience, 15: 167-174.
Peila, D., Picchio, A., and Chieregato, A. 2013. Earth pressure balance tunnelling in rock masses: Laboratory feasibility study of the conditioning process. Tunnelling and Underground Space Technology, 35: 55-66.
Powers, J. P., Corwin, A. B., Schmall, P. C., Kaeck, W. E. 2007. "Construction dewatering and groundwater control: new methods and applications," John Wiley & Sons.
Shin, Y.-J., Kang, S.-W., Lee, J.-W., Kim, D.-Y. 2021. Challenges of EPB TBM in Pressurized Mixed Grounds under Hangang River: Effect of Clogging.
Shirlaw, J. N. 2016. Pressurised TBM tunnelling in mixed face conditions resulting from tropical weathering of igneous rock. Tunnelling and underground space technology, 57: 225-240.
Sun, Y., Zhao, D. 2022. Research and Experimental Application of New Slurry Proportioning for Slag Improvement of EPB Shield Crossing Sand and Gravel Layer. Coatings 12, 1961.
Tang, S.-H., Zhang, X.-P., Liu, Q.-S., Xie, W.-Q., Wu, X.-L., Chen, P., Qian, Y.-H. 2021. Control and prevention of gas explosion in soft ground tunneling using slurry shield TBM. Tunnelling and Underground Space Technology 113: 103963.
Thewes, M., and Budach, C. 2010. Soil conditioning with foam during EPB tunnelling. Geomechanics and Tunnelling 3, 256-267.
Tóth, Á., Gong, Q., Zhao, J. 2013. Case studies of TBM tunneling performance in rock–soil interface mixed ground. Tunnelling and Underground Space Technology, 38: 140-150.
Tunçdemir, H., Aksoy, C., Güçlü, E., Özer, S. 2012. Umbrella arch and forepoling support methods: a Geopersia 2025, 15(1): 181-199 199 comparison. In "ISRM EUROCK", pp. ISRM-EUROCK-2012-060. ISRM.
Vinai, R., Oggeri, C., Peila, D. 2008. Soil conditioning of sand for EPB applications: A laboratory research. Tunnelling and underground space technology 23, 308-317.
Wan, Z., Li, S., Yuan, C., Zhao, S., Wang, M., Lu, Q., Hou, W. 2021. Soil conditioning for EPB shield tunneling in silty clay and weathered mudstone. International Journal of Geomechanics 21:06021020.
Wang, Z., Feng, W., Wu, S., Wu, P., Xu, S., Yao, Z., Sun, J. 2022. Research on Strata Deformation Induced by EPB Tunneling in Round Gravel Stratum and Its Control Technology. Applied Sciences 12: 10553.
Xu, Q., Zhang, L., Zhu, H., Gong, Z., Liu, J., Zhu, Y. 2020. Laboratory tests on conditioning the sandy cobble soil for EPB shield tunnelling and its field application. Tunnelling and Underground Space Technology 105: 103512.
Zhao, Y., Gong, Q., Tian, Z., Zhou, S., and Jiang, H. 2019. Torque fluctuation analysis and penetration prediction of EPB TBM in rock–soil interface mixed ground. Tunnelling and Underground Space Technology, 91: 103002.